BUNN®OPERATING & SERVICE MANUALBUNN-O-MATIC CORPORATIONPOST OFFICE BOX 3227SPRINGFIELD, ILLINOIS 62708-3227PHONE: (217) 529-6601 FAX: (217) 529-
10TROUBLESHOOTING (cont.)PROBLEMProduct overflows containerWeak productPROBABLE CAUSE1. Dispense switch2. Dispense solenoid valve(Hot or Cold)1. Water
11TROUBLESHOOTING (CONT.)PROBLEMDispenser is making unusualnoisesExcess dustDisplay not litPROBABLE CAUSE1. Plumbing Lines2. Water Supply3. Tank Heate
12SERVICEThis section provides procedures for testing andreplacing various major components used in thisdispenser should service become necessary. Re
13SERVICEAUGER DRIVE COMPONENTS (cont.)If voltage is present as described, proceed to #5.If voltage is not present as described, refer to the wir-ing
14SERVICE (cont.)AUGER DRIVE COMPONENTS (cont.)14. Install hopper assy (21) in the dispenser by slid-ing hopper assy in the guides on the hopper sup
15SERVICE (cont.)BALLASTFIG. 4 BALLASTLocationThe front door lamp ballast is located on thefront center of the base behind the front panel.Test Proced
16SERVICE (cont.)CONTROL THERMOSTATMECHANICALELECTRONIC (OPTIONAL)FIG. 6 CONTROL THERMOSTATP1199.45P1203.45LocationMechanical ThermostatThe mechanica
17SERVICE (cont.)CONTROL THERMOSTAT (cont.)Removal and Replacement.Mechanical Thermostat1. Disconnect the wires from the thermostat.2. Remove the ther
18SERVICE (cont.)DISPENSE SWITCHP1196.70Location:The dispense switches are located on the loweroutside of the dispenser door.NOTE: The center dispense
19SERVICE (cont.)FANFIG. 10 FANP1199.45Location:The fan is located inside the front panel, mountedon a plate beneath the hopper mounting plate.Test P
2INTRODUCTIONThis equipment dispenses hot beverages on demand from powered product. It has two or three hoppers. Thetwo and three hopper models may
20SERVICE (cont.)FROTHER AND WHIPPER MOTORFIG. 11 FROTHER AND WHIPPER MOTORP1203.45Location:The frothers are located behind the dispenserdoor, mounted
21SERVICE (cont.)FROTHER AND WHIPPER MOTOR (cont.)4. Remove dispense tip (3) and twist the whipperchamber (4) clockwise and pull it off the whippercha
22SERVICE (cont.)HOPPER DELAY BOARDFIG. 13 HOPPER DELAY BOARDP1199.45LocationThe hopper delay board is located on the leftfront side of the dispenser
23SERVICE (cont.)FIG. 14 HOT/COLD SWITCHP1199.45HOT/COLD SWITCH (Optional)Location:The hot/cold switch is located on the left sideof the front panel.T
24SERVICE (cont.)LAMP HOLDERFIG. 16 LAMP HOLDERSP1209.75Location:The lamp holders are located on the front ofthe reflector behind the display panel.Te
25SERVICE (cont.)LAMP STARTER and SOCKET (120V, 120/208V &120/240V Models Only)Location:The lamp starter (6) is located inside the doorassy (1) on
26SERVICE (cont.)LEVEL CONTROL BOARD AND LEVEL PROBEFIG. 17 LEVEL CONTROL BOARD AND PROBEP1203.45Location:The level control board is located on the up
27SERVICE (cont.)LEVEL CONTROL BOARD AND LEVEL PROBE (cont.)If voltage is present as described, reinstall the probe,the level control board and level
28SERVICE (cont.)OVERFLOW PROTECTION SWITCHFIG. 21 OVERFLOW PROTECTION SWITCHP1199.45Location:The overflow protection switch is located in-side the co
29SERVICE (cont.)RUN/RINSE SWITCHFIG. 23 RUN/RINSE SWITCHP1199.45Location:The run/rinse switch is located on the rightside of the front panel.Test Pro
300656.000000831.000011646.000012368.000226525.000027620.0000USER NOTICESCarefully read and follow all notices on the equipment and in this manual. T
30SERVICE (cont.)SOLENOID VALVE (COLD WATER - OPTIONAL)FIG. 25 COLD WATER SOLENOID VALVEP1214.45Location:The cold water solenoid valve is located onth
31SERVICE (cont.)SOLENOID VALVE (COLD WATER - OPTIONAL) (cont.)FIG. 26 COLD WATER SOLENOID TERMINALSP1215SOLENOID VALVES (DISPENSE)FIG. 27 DISPENSE SO
32SERVICE (cont.)SOLENOID VALVES (DISPENSE) (cont.)3. Drain enough water from the tank so the waterlevel is below the dispense valve mounting hole.NOT
33SERVICE (cont.)SOLENOID VALVE (INLET) (cont.)If continuity is not present as described, replace thesolenoid valve.6. Check the solenoid valve for co
34P1199.35SERVICE (cont.)TANK HEATER (cont.)5. Check for continuity across the tank heater termi-nals.If continuity is present as described, reconnect
35SERVICE (cont.)Test Procedure:1. Disconnect the dispenser from the power source.2. Disconnect the black wire and the blue/black wireon electro/mecha
36TRANSFORMER (240V TWO WIRE MODELSONLY)(cont.)123FIG.34 TRANSFORMER TERMINALSP1288BLK & WHI toFanRED & BLK toMain HarnessSERVICE (cont.)Remov
37BLKRED/WHISOLDISPENSEMWHIPPERMHOPPERRUN/RINSE SWITCHWHI/GRNWHIWHI/BLKWHI WHI WHI/REDWHI/REDWHIWHI/REDSOLLEFT DISPENSEMRIGHT WHIPPERMRIGHT HOPPERSOLR
38WHIBLK BLKBLUBLURED/WHISOLDISPENSEMWHIPPERMHOPPERRUN/RINSE SWITCHWHI/GRNWHIWHI/BLKWHI WHI WHI/REDWHI/REDWHIWHI/REDSOLLEFT DISPENSEMRIGHT WHIPPERMRIG
4INITIAL SET-UP1. Locate the drip tray assembly beneath the dispenser nested in the packing material.2. Remove the drip tray and the drip tray cover
5PLUMBING HOOK-UP1. Securely attach the short piece of tubing on the water strainer assembly to the inlet fitting on the bottom ofthe dispenser.2. Flu
6DRAINING THE HOT WATER TANKCAUTION - The dispenser must be disconnected from the power source throughout these steps.1. Disconnect the dispenser from
7PROBLEMProduct will not dispensePROBABLE CAUSE1. No water2. No power or incorrect voltage tothe dispenser3. Dispense switch4. Dispense solenoid valve
8TROUBLESHOOTING (cont.)PROBLEMProduct will not dispense (cont.)Water is not hotSpitting or excessive steamingPROBABLE CAUSE9. Water strainer10. Lime
9TROUBLESHOOTING (cont.)PROBLEMDripping from dispense tipWater flows into tank continuouslyPROBABLE CAUSE1. Lime build-upCAUTION - Tank and tank compo
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